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Blood meal Drying: Equipment Selection

Blood meal is the most heat sensitive material in the library, and denaturation above 60 degrees is not recoverable. Covers why seconds-long heating is the only route, and why disintegration at the feed end is not optional.

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Material record: Blood meal
Item Value
Material Blood meal
English name Blood meal
Form Powder
Heat sensitivity Heat-sensitive
Recommended dryer Flash Airflow Dryer
Alternative Electric Heating Dryer
Industry Feed & livestock

How to dry itSelection

Blood meal is the most heat sensitive material in this library. The protein starts to denature around 60°C and lysine availability drops with it, and that process cannot be reversed: drying a little more slowly can still be recovered, overshooting the temperature cannot. Blood meal therefore only works on a flash airflow line, where the water is taken out in seconds and the material leaves the drying zone before its own temperature reaches the critical point. The process we use works backwards from the material temperature rather than from the hot air: the air can run at 180°C, and as long as the residence time is short enough the material temperature stays near 60°C.

Blood meal is the most heat sensitive material in this library. The protein starts to denature around 60°C and lysine availability drops with it, and that process cannot be reversed: drying a little more slowly can still be recovered, overshooting the temperature cannot. Blood meal therefore only works on a flash airflow line, where the water is taken out in seconds and the material leaves the drying zone before its own temperature reaches the critical point. The process we use works backwards from the material temperature rather than from the hot air: the air can run at 180°C, and as long as the residence time is short enough the material temperature stays near 60°C. The second difficulty is disintegration. Blood meal carries a lot of water and is very sticky, so the inlet bridges easily, and once it bridges no amount of air gets through: the discharge then swings between too much and too little, too dry and too wet. The lumps have to be broken in the feed section. Dust explosion protection and segregated scheduling are the same as for feed.

The notes above are a selection direction based on material form, heat sensitivity and throughput. Capacity varies with the material, the initial moisture content and the target final moisture, and the formal figures come from a trial run.

Where it fits, and where it does notScope

Suited to

  • Animal protein material where quality retention under heat is critical
  • Orders that need the protein quality preserved by a short residence time
  • Projects where a disintegrator is fitted at the feed end

Not suited to

  • Duties with no online material temperature monitoring, where only the air temperature is controlled
  • Sites where the material bridges regularly and no disintegration is fitted
  • Lines shared with ruminant feed and without separate scheduling

Questions we are asked about Blood mealFAQ

How hot can blood meal be dried?
The hot air can run at 180°C, but the material temperature has to be held near 60°C. Air temperature and material temperature are two different things: the residence time is only a few seconds, so the heat has not had time to accumulate inside the particle before it leaves. What to confirm at selection is whether there is online material temperature monitoring.

Why must a disintegrator be fitted for blood meal?
Because blood meal carries a lot of water and is very sticky, so the inlet bridges easily. Once it bridges, no amount of air gets through: material is stuck in the feed section and the discharge swings between too much and too little, too dry and too wet. The lumps have to be broken in the feed section so the material enters the heat exchange zone as particles.

How does blood meal differ from fish meal?
The route is the same, flash airflow with material temperature control. The difference is that fish meal carries more oil, and the surface oil film blocks vapour from leaving the particle, so the heat source side needs stricter flame isolation and spark capture.

Send us your material and its moisture content, and we will confirm the route before quoting

Material testing, process route and trial run data before the order is placed.

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