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Fish meal Drying: Equipment Selection

Fish meal is the same class of problem as blood meal with two extras: an oil film that traps moisture inside, and a high dust concentration. Covers why seconds-long heating is needed and why the dust system takes the strictest rating.

Feed & livestock Flash Airflow Dryer Electric Heating Dryer

Material record: Fish meal
Item Value
Material Fish meal
English name Fish meal
Form Powder
Heat sensitivity Heat-sensitive
Recommended dryer Flash Airflow Dryer
Alternative Electric Heating Dryer
Industry Feed & livestock

How to dry itSelection

Fish meal and blood meal are two versions of the same problem: both are animal protein, both are heat sensitive, and both carry a lot of water and stickiness. Fish meal differs in its oil content, which brings two extra difficulties. First, a film of oil forms on the surface during drying and blocks vapour from moving out of the particle, so hot air alone struggles to get through. Second, that oil is combustible and the dust concentration is high, so the dust collection system has to be specified at the strictest explosion protection level. Our standard configuration is therefore a flash airflow line, with the residence time compressed to seconds so the vapour leaves before the oil seals the surface.

Fish meal and blood meal are two versions of the same problem: both are animal protein, both are heat sensitive, and both carry a lot of water and stickiness. Fish meal differs in its oil content, which brings two extra difficulties. First, a film of oil forms on the surface during drying and blocks vapour from moving out of the particle, so hot air alone struggles to get through. Second, that oil is combustible and the dust concentration is high, so the dust collection system has to be specified at the strictest explosion protection level. Our standard configuration is therefore a flash airflow line, with the residence time compressed to seconds so the vapour leaves before the oil seals the surface. Temperature is again controlled by the material temperature: protein denaturation is more damaging than oil oxidation, so protecting quality comes first. Where throughput is very large, or the oil content is high enough to need a longer residence time, a rotary drum becomes an option, but then oil building up on the drum wall has to be solved as well.

The notes above are a selection direction based on material form, heat sensitivity and throughput. Capacity varies with the material, the initial moisture content and the target final moisture, and the formal figures come from a trial run.

Where it fits, and where it does notScope

Suited to

  • Animal protein with a higher oil content, where trapped moisture has to be released
  • High dust concentration duties where the strictest explosion protection is available
  • Orders with both heat sensitivity and quality retention requirements

Not suited to

  • Sites whose dust collection is specified for ordinary dust only
  • Ordinary fish meal with a low oil content, which can follow a standard feed route
  • Very small pilot batches

Questions we are asked about Fish mealFAQ

What is the hardest part of fish meal drying?
The oil film on the surface. The water is sealed inside by the oil, and hot air cannot get through, so what comes out has a dry surface and a wet core. Seconds-long heating gets the vapour out before the oil seals, which is exactly the advantage of the flash airflow line over the alternatives.

What explosion rating does the fish meal dust system need?
The strictest one. The dust concentration is high and the oil is combustible with a high calorific value, so once it ignites it is hard to extinguish. The collector needs a high efficiency capture with explosion venting, the ducting has to be statically bonded and earthed, and the fan has to be explosion proof.

Can fish meal and blood meal share one line?
The equipment can be shared, but the process settings cannot simply be copied. Both have a similar denaturation limit, and fish meal adds the oil problem, which is stricter on residence time and on flame isolation and spark capture. Their scheduling also has to be separate, because cross-contamination affects quality.

Send us your material and its moisture content, and we will confirm the route before quoting

Material testing, process route and trial run data before the order is placed.

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